Increase productivity & performance in fine boring applications

High precision system for large volume production where fully automated fine boring applications with extremely tight tolerances are required.

Covering a diameter range from 4–213mm (.1575–8.3858"), Romicron features a hole accuracy of up to IT6, hole cylindricity of up to 5 μm and hole position of up to 5 μm.

Applicable in any material, Romicron reduces setup time and scrap rates while increasing overall productivity and equipment efficiency.

Existing machines can be easily retrofitted to automated insert wear compensation using the standard Closed-Loop-Boring Pin.

Using a probe, time-consuming control cuts, costly sister tooling, or insert changes in the presetting area can be eliminated.

Diameter adjustment can be done inside the machine.

Features & Benefits

  • Fits with any standard Kennametal ISO turning inserts, for a broad range of application and materials.
  • 100% mechanical system with micron adjustment by hand or fully automated, for fast and easy diameter adjustments.
  • Precise diameter adjustment, for scrap rate and set up time reduction.
  • One click, one micron. Each click on the diameter adjustment ring is a precise one micron adjustment on the radius. See, feel, and hear it.

Diameter Adjustment Process

  • A probe measures and communicates the actual diameter to the machine control.
  • The machine control calculates the difference between the actual and the target diameter and calculates the number of required clicks on the Romicron tool.
  • After that the spindle moves with the Romicron tool to the Closed-Loop Boring Pin. The pin can be installed anywhere on the table.
  • The table engages with one of the holes in the diameter adjustment ring.
  • The spindle rotates around its own axis and the calculated adjustment will be applied to the tool.
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Workpiece Material
  • Steel (92)
    • Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(92)
    • Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(92)
    • Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(92)
    • Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(92)
    • Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(92)
    • Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(92)
    • High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(92)
  • Stainless Steel (92)
    • Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(92)
    • High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(92)
    • Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(92)
  • Cast Iron (92)
    • Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(92)
    • Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(92)
    • High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(92)
  • Non-Ferrous Materials (92)
    • Wrought Aluminum (92)
    • Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(92)
    • High-Silicon Aluminum Alloys Si >12.2%(92)
    • Copper, Brass, Zinc-based on machinability index range of 70-100 (92)
    • Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (92)
    • Carbon, Graphite Composites, CFRP (92)
    • MMC's (92)
  • High-Temp Alloys (92)
    • Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(92)
    • Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(92)
    • Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(92)
    • Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(92)
  • Hardened Materials (90)
    • Hardened Materials 44-48 HRC(90)
    • Hardened Materials 48-55 HRC(90)
    • Hardened Materials 56-60 HRC(90)
    • Hardened Materials >60 HRC(90)
Applications
  • Blind Hole Finishing(56)
  • Multiple Direction Cutting(12)
  • Through Hole Finishing(56)
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Romicron™ High Performance Fine Boring System - Kennametal
Romicron™
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